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Surface accuracy optimization of mechanical parts with multiple circular holes for additive manufacturing

Jinghua XU, Hongsheng SHENG, Shuyou ZHANG, Jianrong TAN, Jinlian DENG

《机械工程前沿（英文）》 2021年第16卷第1期页码 133-150 doi: 10.1007/s11465-020-0610-6

摘要： Surface accuracy directly affects the surface quality and performance of mechanical parts. Circular hole, especially spatial non-planar hole set is the typical feature and working surface of mechanical parts. Compared with traditional machining methods, additive manufacturing (AM) technology can decrease the surface accuracy errors of circular holes during fabrication. However, an accuracy error may still exist on the surface of circular holes fabricated by AM due to the influence of staircase effect. This study proposes a surface accuracy optimization approach for mechanical parts with multiple circular holes for AM based on triangular fuzzy number (TFN). First, the feature lines on the manifold mesh are extracted using the dihedral angle method and normal tensor voting to detect the circular holes. Second, the optimal AM part build orientation is determined using the genetic algorithm to optimize the surface accuracy of the circular holes by minimizing the weighted volumetric error of the part. Third, the corresponding weights of the circular holes are calculated with the TFN analytic hierarchy process in accordance with the surface accuracy requirements. Lastly, an improved adaptive slicing algorithm is utilized to reduce the entire build time while maintaining the forming surface accuracy of the circular holes using digital twins via virtual printing. The effectiveness of the proposed approach is experimentally validated using two mechanical models.

关键词： surface accuracy optimization multiple circular holes additive manufacturing (AM) part build orientation triangular fuzzy number (TFN) digital twins

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LEVERAGING LIVESTOCK TO PROMOTE A CIRCULAR FOOD SYSTEM

Zhengxia DOU

《农业科学与工程前沿（英文）》 2021年第8卷第1期页码 188-192 doi: 10.15302/J-FASE-2020370

摘要： Livestock provide multifaceted services to human societies worldwide. In developing countries, they are crucial assets and safety net for rural poor, and they provide nutrients-dense food to nourish people. In developed economies, growth in demand for animal-derived food is slowing while attention is growing over the role of livestock farming in an enhanced circular food system for sustainability. This analysis, focusing on the modern food systems in developed countries, aims to highlight the unique function of livestock that helps people re-harvest and upcycle crop and food residues generated along the food chain that are otherwise unfit for human consumption. First, human-unusable crop and food residue materials are described in three broad categories based on their characteristics and potential feeding attributes; the magnitude of biomass materials that are already used in routine animal feeding as well as residues that remain as underutilized resources are illustrated using the USA as an example. Then, the research and technology development critically needed for the future is discussed. As the world strives to produce more food with smaller environmental and climate footprints, upcycling the residual biomass via livestock for food production presents a viable pathway toward improved resource use, reduced pollution and enhanced food system efficiency.

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LEVERAGING LIVESTOCK TO PROMOTE A CIRCULAR FOOD SYSTEM

《农业科学与工程前沿（英文）》 2021年第8卷第1期

摘要：

Livestock provide multifaceted services to human societies worldwide. In developing countries, they are crucial assets and safety net for rural poor, and they provide nutrients-dense food to nourish people. In developed economies, growth in demand for animal-derived food is slowing while attention is growing over the role of livestock farming in an enhanced circular food system for sustainability. This analysis, focusing on the modern food systems in developed countries, aims to highlight the unique function of livestock that helps people re-harvest and upcycle crop and food residues generated along the food chain that are otherwise unfit for human consumption. First, human-unusable crop and food residue materials are described in three broad categories based on their characteristics and potential feeding attributes; the magnitude of biomass materials that are already used in routine animal feeding as well as residues that remain as underutilized resources are illustrated using the USA as an example. Then, the research and technology development critically needed for the future is discussed. As the world strives to produce more food with smaller environmental and climate footprints, upcycling the residual biomass via livestock for food production presents a viable pathway toward improved resource use, reduced pollution and enhanced food system efficiency.

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循环经济：理念与创新

金涌,冯之浚,陈定江

《中国工程科学》 2010年第12卷第1期页码 4-11

摘要：

我国从开始关注循环经济理念,到今天把循环经济定为国家发展的基本国策之一,已经历了十余个年头。从理论探索到工程实践，在多学科共同交叉研究中，许多专家学者提出了诸多基本理念。为了承上启下，笔者试图对这方面的创新思想进行总括，作为进一步以工程科技创新推进循环经济发展的指导思想。

关键词：循环经济循环经济学

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Frequencies of circular plate with concentric ring and elastic edge support

null

《机械工程前沿（英文）》 2014年第9卷第2期页码 168-176 doi: 10.1007/s11465-014-0299-5

摘要：

Exact solutions for the flexural vibrations of circular plates having elastic edge conditions along with rigid concentric ring support have been presented in this paper. Values of frequency parameter for the considered circular plate are computed for different sets of values of elastic rotational and translation restraints and the radius of internal rigid ring support. The results for the first three modes of plate vibrations are computed and are presented in tabular form. The effects of rotational and linear restraints and the radius of the rigid ring support on the vibration behavior of circular plates are studied over a wide range of non-dimensional parametric values. The values of the exact frequency parameter presented in this paper for varying values of restraint parameters and the radius of the rigid ring support can better serve in design and as benchmark solutions to validate the numerical methods obtained by using other methods of solution.

关键词： circular plate frequency elastic edge rigid ring mode switching

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Numerical analysis of hydrodynamic process of circular-translational-moving polishing (CTMP)

ZHAI Wenjie, LIU Changxiong, LIANG Yingchun

《机械工程前沿（英文）》 2008年第3卷第4期页码 441-448 doi: 10.1007/s11465-008-0074-6

摘要： By keeping a pad moving relative to a wafer along a circular path without rotation, we developed a polishing technique called circular-translational-moving polishing (CTMP), which permits multidirectional polishing of the work piece and thus bears the advantage of isotropic polishing and a potential increase of material removal rate (MRR) on the wafer. To illuminate the mechanisms of CTMP and determine the optimum process variables in a CTMP process, a three-dimensional hydrodynamic lubrication model for CTMP with a smooth and rigid pad under a quasi-stable state is established in a polar coordinate system. The model equations are further calculated numerically by the finite difference method. The instantaneous distribution of fluid pressure is obtained, which shows that a negative pressure exists. The reason for negative pressure in CTMP and its effect on polishing is discussed. Moreover, the nominal clearance of the fluid film, roll, and pitch angles under different working conditions are obtained in terms of the applied load, moments, and polishing velocity. The obtained numerical analysis can be used as guidance for choosing operation parameters in a practical CTMP application.

关键词： numerical analysis practical CTMP circular-translational-moving polishing CTMP different

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A new method for boring of non-circular holes

ZHANG Kai, HU De-jin

《机械工程前沿（英文）》 2006年第1卷第4期页码 456-460 doi: 10.1007/s11465-006-0058-3

摘要： A revolving electromagnetic actuation mechanism composed of an electromagnetic stator and an electromagnetic rotor has been developed for boring non-circular holes. The main component of the rotor is a flexure-hinged based flexible body. There are four pole-pair coils in the stator supplying actuation currents. The micro-displacement between the stator and rotor can be controlled by changing the currents applied in the pole-pair coils. Through linearization of the actuation force near the static action point, a linear relationship between the control current and the actuation force was established, and the synchronizing control method of the electromagnetic actuation mechanism is presented here. With two-factor analysis of the linearization error of the actuation force, the influences of control current and micro-displacement to the linearization error of the actuation force were studied. Then, the principle for designing the basic parameters of the magnetic actuation mechanism is put forward. The calibration of the mechanism indicates that the relationship between the micro-displacement of the rotor and the control current has linear characteristics in the required micro-displacement range. Simulation tests show that the turning radius of the rotor changes with the control current. The proposed mechanism can feasibly supply a controllable micro displacement to the boring bar.

关键词： electromagnetic actuation control method displacement flexible body revolving electromagnetic

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Fundamental buckling of circular plates with elastically restrained edges and resting on concentric rigid

Lokavarapu Bhaskara Rao, Chellapilla Kameswara Rao

《机械工程前沿（英文）》 2013年第8卷第3期页码 291-297 doi: 10.1007/s11465-013-0255-9

摘要：

This work presents the existence of buckling mode switching with respect to the radius of concentric rigid ring support. The buckling mode may not be axisymmetric as previously assumed. In general, the plate may buckle in an axisymmetric mode but when the radius of the ring support becomes small, the plate may buckle in an asymmetric mode. The optimum radius of the concentric rigid ring support for maximum buckling load is also determined. Introducing internal rigid ring support, when placed at an optimal position increases the elastic buckling load capacity by 149.39 percent. The numerical results obtained are in good agreement with the previously published data.

关键词： buckling circular plate elastically restrained edge rigid ring support mode switching

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Carbon performance evaluation model from the perspective of circular economy—The case of Chinese thermal

Zhifang ZHOU, Jinhao LIU, Huixiang ZENG, Mengmeng XU, Shihui LI

《工程管理前沿（英文）》 2022年第9卷第2期页码 297-311 doi: 10.1007/s42524-020-0143-z

摘要： Carbon emission reduction is the only way to alleviate environmental problems, such as global warming. Effective evaluation of carbon performance can help enterprises to carry out energy saving and emission reduction activities to a certain extent and promote sustainable development. This paper constructs a carbon performance evaluation index system that includes the four dimensions of carbon resource (energy) input, cycle, output, and carbon management by incorporating the principles of circular economy and the theory of resource value circulation from the perspective of the flow trajectory of carbon-containing resources in the circulation of enterprises combined with the production characteristics of thermoelectric enterprises. Subsequently, combined with the case study, this paper discusses the scientific and practical nature of the system and provides another way of thinking for carbon performance evaluation of micro-enterprises in other industries. This paper expands the application boundary of matter–element model and supplements the literature of carbon performance, which has certain theoretical and practical significance.

关键词： circular economy carbon performance comprehensive evaluation thermal power enterprise

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Mathematical model and manufacture programming of loxodromic-type normal circular-arc spiral bevel gear

Zhenyun DUAN, Houjun CHEN, Zhilan JU, Jian LIU

《机械工程前沿（英文）》 2012年第7卷第3期页码 312-321 doi: 10.1007/s11465-012-0308-5

摘要：

In this paper, loxodromic-type normal circular-arc spiral bevel gear is proposed as a novel application of the circular-arc tooth profile at the gear transmission with intersecting axes. Based on the principle of molding-surface conjugation, the study develops a mathematical model for the tooth alignment curve and the computational flow at the design stage to enable the generation of the tooth surface. Machining of the tooth surface is then carried out to determine the interference-free tool path of the numerical control (NC). Moreover, a pair of loxodromic-type normal circular-arc spiral bevel gears is manufactured on computer numerical control (CNC) machine tools. The proposed theory and method are experimentally investigated, and the obtained results primarily reflect the superior performance of the proposed novel gear.

关键词： loxodrome circular-arc tooth profile Wildhaber-Novikov (W-N) gear spiral bevel gear

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Experimental investigation on heat transfer effect of conical strip inserts in a circular tube under

M. ARULPRAKASAJOTHI,K. ELANGOVAN,K. HEMA CHANDRA REDDY,S. SURESH

《能源前沿（英文）》 2016年第10卷第2期页码 136-142 doi: 10.1007/s11708-015-0389-z

摘要： The aim of this paper is to observe the Nusselt number and friction factor behavior of the circular tube with conical strip inserts as turbulators in a laminar flow condition, using staggered and non-staggered conical strips with three different twist ratios ( = 2, 3 and 5). The conical strip is inserted in the forward and backward direction individually compared to the flow of water which is the working fluid. The results indicate that the conical strip inserts increases the Nusselt number when compared to the plain surface tube. It is observed that the strip geometry has a major effect on the thermal performance of the circular tube. On examination of different strips for determining the enhancement of Nusselt number, the staggered conical strip with the twist ratio of = 3 has given a better result compared to the other two strips. Finally, correlations have been derived using regression analysis for predicting the Nusselt number and friction factor.

关键词： Nusselt number friction factor conical strip

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Global sensitivity analysis of certain and uncertain factors for a circular tunnel under seismic action

Nazim Abdul NARIMAN, Raja Rizwan HUSSAIN, Ilham Ibrahim MOHAMMAD, Peyman KARAMPOUR

《结构与土木工程前沿（英文）》 2019年第13卷第6期页码 1289-1300 doi: 10.1007/s11709-019-0548-0

摘要： There are many certain and uncertain design factors which have unrevealed rational effects on the generation of tensile damage and the stability of the circular tunnels during seismic actions. In this research paper, we have dedicated three certain and four uncertain design factors to quantify their rational effects using numerical simulations and the Sobol’s sensitivity indices. Main effects and interaction effects between the design factors have been determined supporting on variance-based global sensitivity analysis. The results detected that the concrete modulus of elasticity for the tunnel lining has the greatest effect on the tensile damage generation in the tunnel lining during the seismic action. In the other direction, the interactions between the concrete density and both of concrete modulus of elasticity and tunnel diameter have appreciable effects on the tensile damage. Furthermore, the tunnel diameter has the deciding effect on the stability of the tunnel structure. While the interaction between the tunnel diameter and concrete density has appreciable effect on the stability process. It is worthy to mention that Sobol’s sensitivity indices manifested strong efficiency in detecting the roles of each design factor in cooperation with the numerical simulations explaining the responses of the circular tunnel during seismic actions.

关键词： shear waves Sobol’s sensitivity indices maximum principal stress maximum overall displacement tensile damage

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An assessment of surrogate fuel using Bayesian multiple kernel learning model in sight of sooting tendency

《能源前沿（英文）》 2022年第16卷第2期页码 277-291 doi: 10.1007/s11708-021-0731-6

摘要： An integrated and systematic database of sooting tendency with more than 190 kinds of fuels was obtained through a series of experimental investigations. The laser-induced incandescence (LII) method was used to acquire the 2D distribution of soot volume fraction, and an apparatus-independent yield sooting index (YSI) was experimentally obtained. Based on the database, a novel predicting model of YSI values for surrogate fuels was proposed with the application of a machine learning method, named the Bayesian multiple kernel learning (BMKL) model. A high correlation coefficient (0.986) between measured YSIs and predicted values with the BMKL model was obtained, indicating that the BMKL model had a reliable and accurate predictive capacity for YSI values of surrogate fuels. The BMKL model provides an accurate and low-cost approach to assess surrogate performances of diesel, jet fuel, and biodiesel in terms of sooting tendency. Particularly, this model is one of the first attempts to predict the sooting tendencies of surrogate fuels that concurrently contain hydrocarbon and oxygenated components and shows a satisfying matching level. During surrogate formulation, the BMKL model can be used to shrink the surrogate candidate list in terms of sooting tendency and ensure the optimal surrogate has a satisfying matching level of soot behaviors. Due to the high accuracy and resolution of YSI prediction, the BMKL model is also capable of providing distinguishing information of sooting tendency for surrogate design.

关键词： sooting tendency yield sooting index Bayesian multiple kernel learning surrogate assessment surrogate formulation

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Natural convection heat transfer of water in a horizontal circular gap

SU Guanghui, WU Yingwei, Kenichiro Sugiyama

《能源前沿（英文）》 2007年第1卷第2期页码 167-173 doi: 10.1007/s11708-007-0021-y

摘要： An experimental study on the natural convection heat transfer on a horizontal downward facing heated surface in a water gap was carried out under atmospheric pressure conditions. A total of 700 experimental data points were correlated using Rayleigh versus Nusselt number in various forms, based on different independent variables. The effects of different characteristic lengths and film temperatures were discussed. The results show that the buoyancy force acts as a resistance force for natural convection heat transfer on a downward facing horizontal heated surface in a confined space. For the estimation of the natural convection heat transfer under the present conditions, empirical correlations in which Nusselt number is expressed as a function of the Rayleigh number, or both Rayleigh and Prandtl numbers, may be used. When it is accurately predicted, the Nusselt number is expressed as a function of the Rayleigh and Prandtl numbers, as well as the gap width-to-heated surface diameter ratio; and uses the temperature difference between the heated surface and the ambient fluid in the definition of Rayleigh number. The characteristic length is the gap size and the film temperature is the average fluid temperature.

关键词： function diameter different independent different characteristic horizontal downward

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Measurement and analysis of typical motion error traces from a circular test

LI Xiaoli, LIU Huanlao

《机械工程前沿（英文）》 2008年第3卷第2期页码 146-150 doi: 10.1007/s11465-008-0033-2

摘要： The circular test provides a rapid and efficient way of measuring the contouring accuracy of a machine tool. To get the actual point coordinate in the work plane, an improved measurement instrument - a new ball bar test system - is presented in this paper to identify both the radial error and the rotation angle error when the machine is manipulated to move in circular traces. Based on the measured circular error, a combination of Fourier components is chosen to represent the systematic form error that fluctuates in the radial direction. The typical motion errors represented by the corresponding Fourier components can thus be identified. The values for machine compensation can be calculated and adjusted until the desired results are achieved.

关键词： machine compensation direction combination desired efficient